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　　通風(fēng)管道作為建筑通風(fēng)系統(tǒng)的核心組件，其使用壽命直接關(guān)系到室內(nèi)空氣質(zhì)量維護(hù)成本。要實現(xiàn)十年以上的穩(wěn)定運行，需從材料選型、結(jié)構(gòu)設(shè)計、安裝工藝及維護(hù)管理四個維度進(jìn)行綜合考量。

　　As the core component of building ventilation systems, the service life of ventilation ducts is directly related to the maintenance cost of indoor air quality. To achieve stable operation for more than ten years, comprehensive considerations need to be made from four dimensions: material selection, structural design, installation technology, and maintenance management.

　　一、耐候性材料選型

　　1、 Selection of weather resistant materials

　　金屬管道優(yōu)化：鍍鋅鋼板需選用基板厚度≥0.8mm的型號，鋅層重量≥275g/㎡，某鹽霧試驗顯示，此類材料在沿海環(huán)境下的腐蝕速率僅為普通鍍鋅板的。對于高腐蝕場景，建議采用316L不銹鋼，其鉻鎳鉬合金成分可抵御氯離子侵蝕，某污水處理廠應(yīng)用案例中，316L管道使用后仍保持光潔表面。

　　Optimization of metal pipelines: Galvanized steel plates should be selected with a substrate thickness of ≥ 0.8mm and a zinc layer weight of ≥ 275g/㎡. A salt spray test showed that the corrosion rate of such materials in coastal environments is only that of ordinary galvanized plates. For high corrosion scenarios, it is recommended to use 316L stainless steel, whose chromium nickel molybdenum alloy composition can resist chloride ion erosion. In a certain sewage treatment plant application case, the 316L pipeline still maintains a smooth surface after use.

　　非金屬管道創(chuàng)新：玻璃鋼管道需選擇食品級樹脂基材，巴氏硬度≥40，某化工企業(yè)實測表明，該材料在酸霧環(huán)境中年損耗率低于。對于潔凈室場景，改性聚丙烯管道因內(nèi)壁光滑度達(dá)Ra0.2μm，可減少灰塵附著，某半導(dǎo)體工廠使用后清洗周期延長。

　　Innovation in non-metallic pipelines: Fiberglass pipelines require the selection of food grade resin substrates with a Barcol hardness of ≥ 40. Actual testing by a chemical company has shown that the material has a lower annual loss rate in acid mist environments. For clean room scenarios, modified polypropylene pipes can reduce dust adhesion due to their inner wall smoothness of Ra0.2 μ m, resulting in an extended cleaning cycle after use in a semiconductor factory.

　　二、結(jié)構(gòu)抗老化設(shè)計

　　2、 Anti aging design of structure

　　管道厚度冗余：根據(jù)《通風(fēng)與空調(diào)工程施工質(zhì)量驗收規(guī)范》，負(fù)壓管道壁厚需增加，正壓管道增加。某風(fēng)洞試驗顯示，增厚設(shè)計可使管道抗變形能力提升。

　　Redundancy of pipeline thickness: According to the "Code for Acceptance of Construction Quality of Ventilation and Air Conditioning Engineering", the wall thickness of negative pressure pipelines needs to be increased, while that of positive pressure pipelines needs to be increased. A wind tunnel test showed that thickening design can improve the deformation resistance of pipelines.

　　連接方式革新：摒棄傳統(tǒng)咬口連接，采用共板法蘭或角鋼法蘭連接，并配以EPDM橡膠密封條。某醫(yī)院項目對比發(fā)現(xiàn)，法蘭連接泄漏率較咬口連接降低。

　　Innovation in connection method: Abandoning traditional bite joint connection, adopting common plate flange or angle steel flange connection, and equipped with EPDM rubber sealing strip. A comparison of a certain hospital project found that the leakage rate of flange connections is lower than that of bite connections.

　　應(yīng)力消除技術(shù)：在管道轉(zhuǎn)彎處設(shè)置導(dǎo)流葉片，某流體力學(xué)模擬表明，該設(shè)計可使局部阻力系數(shù)降低，減少氣流沖擊產(chǎn)生的疲勞損傷。

　　Stress relief technology: Install guide vanes at the turning point of the pipeline. A fluid dynamics simulation shows that this design can reduce the local resistance coefficient and minimize fatigue damage caused by airflow impact.

　　三、施工安裝規(guī)范

　　3、 Construction and installation specifications

　　吊架間距控制：水平管道吊架間距按矩形風(fēng)管長邊尺寸確定，如長邊≤1250mm時，間距≤3m。某寫字樓項目因超間距安裝，導(dǎo)致管道下垂變形。

　　Control of hanger spacing: The spacing between horizontal pipeline hangers is determined based on the length of the rectangular air duct. If the length is ≤ 1250mm, the spacing should be ≤ 3m. Due to installation beyond the spacing, the pipeline in a certain office building project has drooped and deformed.

　　密封工藝升級：法蘭連接處需涂抹中性硅酮密封膠，并纏繞聚乙烯薄膜作為防潮層。某實驗室加速老化試驗顯示，該工藝可使接頭氣密性保持。

　　Sealing process upgrade: Neutral silicone sealant should be applied to the flange connection and wrapped with polyethylene film as a moisture-proof layer. A laboratory accelerated aging test showed that this process can maintain the airtightness of the joint.

　　坡度設(shè)計原則：排煙管道需設(shè)置不小于3‰的排水坡度，某餐廳廚房項目因未做坡度，導(dǎo)致冷凝水積聚，加速管道銹蝕。

　　Slope design principle: The exhaust pipe should have a drainage slope of not less than 3 ‰. Due to the lack of slope in a certain restaurant kitchen project, condensation water accumulated, accelerating pipe corrosion.

　　四、全周期維護(hù)管理

　　4、 Full cycle maintenance management

　　初期運行調(diào)試：投產(chǎn)前需進(jìn)行72小時滿負(fù)荷試運行，檢測各支路風(fēng)量偏差是否超過±10%。某商場項目因未調(diào)試，導(dǎo)致部分區(qū)域風(fēng)量不足。

　　Initial operation and debugging: Before production, a 72 hour full load trial run is required to check whether the air volume deviation of each branch exceeds ± 10%. Due to the lack of debugging, some areas of a shopping mall project have insufficient air volume.

　　定期巡檢制度：建議每半年檢查法蘭連接螺栓緊固度，每年進(jìn)行內(nèi)壁腐蝕狀況檢測。某電廠通過該制度，提前發(fā)現(xiàn)管道穿孔隱患。

　　Regular inspection system: It is recommended to check the tightness of flange connection bolts every six months and conduct an annual inspection of the corrosion condition of the inner wall. A certain power plant discovered pipeline perforation hazards in advance through this system.

　　智能監(jiān)測升級：部署壓差傳感器與顆粒物監(jiān)測儀，某數(shù)據(jù)中心項目通過實時監(jiān)測，使過濾網(wǎng)更換周期優(yōu)化，能耗降低。

　　Intelligent monitoring upgrade: Deploying differential pressure sensors and particulate matter monitors, a data center project optimizes the filter replacement cycle and reduces energy consumption through real-time monitoring.

　　五、極端環(huán)境適配方案

　　5、 Extreme environment adaptation plan

　　高溫場景：選用硅鈦合金防火軟接，耐溫≥300℃，某鋼鐵廠高爐管道應(yīng)用后，未出現(xiàn)軟化變形。

　　High temperature scenario: Silicon titanium alloy fireproof soft joint is selected, with a temperature resistance of ≥ 300 ℃. After the application of the blast furnace pipeline in a certain steel plant, no softening deformation occurred.

　　潔凈場景：采用不銹鋼焊接管道，焊縫進(jìn)行酸洗鈍化處理，某藥廠項目驗證，該工藝可使?jié)崈舳冗_(dá)到ISO 5級。

　　Cleanliness scenario: Stainless steel welded pipes are used, and the welds are treated with acid pickling and passivation. A pharmaceutical factory project has verified that this process can achieve a cleanliness level of ISO 5.

　　抗震需求：管道與支架間加裝阻尼減震器，某地震帶醫(yī)院項目實測，該措施使管道位移量減少。

　　Seismic requirement: Install damping shock absorbers between pipelines and supports. This measure was tested in a hospital project in an earthquake zone and reduced pipeline displacement.

　　實現(xiàn)通風(fēng)管道十年以上使用壽命，需構(gòu)建“材料-設(shè)計-施工-維護(hù)”的全生命周期管理體系。通過科學(xué)選型、規(guī)范施工及智能運維，可顯著降低全生命周期成本。隨著物聯(lián)網(wǎng)技術(shù)的融入，未來通風(fēng)管道將向“自適應(yīng)調(diào)節(jié)、預(yù)測性維護(hù)”方向發(fā)展，為建筑環(huán)境提供更持久、高效的空氣輸送解決方案。

　　To achieve a service life of over ten years for ventilation ducts, a full lifecycle management system of "materials design construction maintenance" needs to be established. Through scientific selection, standardized construction, and intelligent operation and maintenance, the total lifecycle cost can be significantly reduced. With the integration of IoT technology, ventilation ducts will develop towards "adaptive regulation and predictive maintenance" in the future, providing more sustainable and efficient air delivery solutions for building environments.

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